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KOMTRAX for Construction Machines

State of the Art Remote Monitoring System

KOMTRAX for construction equipment is Komatsu’s state of the art remote monitoring system. As expected, KOMTRAX will keep track of where your machines are and how much they are working. What will pleasantly surprise you is how easy it is to make KOMTRAX an everyday part of your business. Without pinging or your direct involvement, KOMTRAX can keep you informed of machine location changes or notable machine health issues. And while KOMTRAX is keeping you informed of notable events, it’s seamlessly gathering important data such as working effort and idle time that can help you coach operators to improve efficiencies and get more work done faster while burning less fuel.

Benefits

KOMTRAX gives you the knowledge to empower you to make fact-based, strategic business decisions regarding your machines and their operations. This pays off in increased productivity and availability, proactive support, smarter management, and much more.

Features

The information KOMTRAX reports will vary by machine model for Komatsu Equipment. Below is a listing of information your machine may be able to provide. Contact your local Komatsu Distributor to find out the specific information your machine is capable of reporting.

  • Service Meter Reading
  • Location
  • Operation Map (Times of day the engine was on/off),
  • Fuel Consumption
  • Residual Fuel Level
  • Residual Diesel Emissions Fluid (DEF) Level
  • High Water Temperature during the day’s operation
  • Dashboard Cautions
  • Maintenance Reminders/Notifications
  • Abnormality codes
  • Engine Lock
  • Out of Area Alerts
  • Movement Position Reports
  • Actual Working Hours (Engine on time less idle time)
  • Attachment Working Hours
  • Operation Hours in Each Work Mode (Economy, Power, Breaker, Lifting)
  • Digging Hours
  • Hoisting Hours
  • Travel Hours
  • Breaker Usage Hours
  • Hydraulic relief Hours
  • Eco-mode Usage Hours
  • Load Frequency (Hours spent in four different load levels determined by pump pressures or engine torque)
  • Komatsu Diesel Particulate Filter Performance
  • Payload
  • Odometer readings
  • Dump Count

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KOMTRAX = Data Where and When You Want It

The KOMTRAX web site is available 24/7. Once accessed, all the data you need is available in a couple of clicks. Summarized fleet data along with robust individual machine details are at your fingertips.

On the move? The KOMTRAX mobile app allows you to view machine operations on your smartphone.

Benefits

Valuable KOMTRAX data available to you conveniently so that you have the information you need to manage your fleet health and utilization.

Features

Komatsu offers a variety of data services, all without associated fees, including:

  • Secure KOMTRAX Web Site
  • KOMTRAX Smart Phone App
  • Web Service
  • Customized Reporting
  • Email Alerts

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Questions & Answers

Why is KOMTRAX included on Komatsu machines?

We at Komatsu believe that using KOMTRAX data will help you lower owning and operating costs and avoid downtime. Thus positively adding to your Komatsu ownership experience.


What is the monthly fee to the customer for the KOMTRAX service?

There are no charges for KOMTRAX or KOMTRAX Plus related communication services. These related services include access to the Komatsu Web Site, Web Services, Customized Reporting or Smart Phone App.


Can I get access to my KOMTRAX data without having to visit the web application?

Yes, there are many ways to access KOMTRAX data. In addition to visiting the KOMTRAX web site, there is a Web Service available that allows integration into ERPs business systems, a Smart Phone App for those on the go, email/phone alerts and customized reports. All these services are available for the asking. Just contact your local Komatsu distributor.


Can KOMTRAX be installed on other machines that are not KOMATSU make and model?

Yes, KOMTRAX can be installed on any machine that has a 12V or 24V electrical system. Functionality is limited to service meter reading (SMR), location, machine on/off times and engine lock.


Who do I contact when I have a KOMTRAX question?

Contact your local distributor KOMTRAX coordinator. Use the distributor locator to find your closest distributor. Or email the Komatsu KOMTRAX group at KOMTRAX@KomatsuNA.com.

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KOMTRAX Plus

KOMTRAX Plus for mining equipment is Komatsu’s most advanced remote monitoring system. What separates KOMTRAX Plus from KOMTRAX and other systems is the ability to retain a history of normal system operating parameters. Because every machine establishes its own norms, deviations from these norms can alert you to the need to be proactive thus avoiding expensive down time and after failure repairs. Another KOMTRAX Plus feature is Pay Load Meter (PLM). PLM is standard on mining and quarry sized haul trucks. PLM provides carry weight, haul cycles and haul cycle details. PLM data is designed to help increase production.

Benefits

KOMTRAX Plus and PLM's comprehensive data sets are all designed to help you prolong machine life, improve efficiencies and increase production.

Features

The information KOMTRAX Plus / PLM reports will vary by machine model for Komatsu equipment. Below is a listing of information your machine may be able to provide. Contact your local Komatsu distributor to find out the specific information your machine is capable of reporting.

  • Service Meter Reading
  • Fuel Consumption
  • Abnormality codes

System Trend Data Includes:

  • Max Engine Speed
  • Blow-by Pressure
  • Engine Oil Pressure (max, high and no idle)
  • Engine Oil Temp
  • Coolant Temp
  • Exhaust Temp
  • Steering Pressure
  • Boost Pressure
  • Oil Filter Differential Pressure
  • Distance traveled
  • Hydraulic Systems Pressures and Temps
  • Ambient Temps
  • Atmospheric Pressure
  • Clutch Pressure
  • And More...

Pay Load Meter Data Includes:

  • Pay Load Weights
  • Pay Load Cycles
  • Empty Stop time
  • Empty travel time
  • Loaded travel time
  • Travel speeds
  • And More..

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KOMTRAX for Tier 4

KOMTRAX 5.0 is the most sophisticated KOMTRAX to date and is standard equipment on Komatsu Tier 4 models. Some features are specific to certain models. Contact your Komatsu Distributor for more information.

Benefits

KOMTRAX 5.0 is designed to provide you data that increases your peace of mind.
You’ll be confident:

  1. Knowing that your operators are taking full advantage of the efficiencies designed into the machines.
  2. Knowing that the machines' Tier 4 technologies are working seamlessly doing their job removing soot and nitrous oxides from the exhaust.

Features

In addition to the information reported in earlier versions of KOMTRAX, KOMTRAX 5.0 includes:

  • KDPF (Komatsu Diesel Particulates Filter) soot count
  • Active Regeneration Time
  • Fuel used during active regeneration
  • KDPF cautions
  • Residual Diesel Exhaust Fluid (DEF) level
  • Operator ID

KOMTRAX 5.0 also enhanced abilities to report:

  • Travel Hours
  • Travel Distances
  • Working Modes
  • Cycle Times
  • Max Speed

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Fuel Efficiency & Productivity

The one variable that many underestimate in determining fuel efficiency and productivity is the operator. An operator who is focused on improvement can get the same amount of work done in less time and with less fuel than an operator who isn’t. Used purposely, KOMTRAX becomes a very efficient operator coaching tool.

How do you use KOMTRAX as a coaching tool? Very simply you use KOMTRAX data to benchmark key efficiency indicators such as idle time, time in economy mode and hydraulic relief time and then set goals that encourage your operators to maximize production. Once benchmarked, KOMTRAX supplies the future measurements that become the feedback mechanism.

Benefits

KOMTRAX data can help you lower your Owning and Operating costs by reducing fuel expenses and eliminating unproductive machine hours that drive depreciation and repair and maintenance costs.

Features

KOMTRAX includes a variety of reports and records all designed to help you keep your Komatsu machines efficient and healthy. Depending on the model these can include:

  • Fleet Reports
  • Machine History Reports
  • Status Summaries
  • Location Summaries
  • Energy Savings
  • Fuel Consumption
  • Attachment Usage
  • Travel Records
  • Working Load Records
  • Caution Records
  • And More...

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Control Your Owning and Operating Costs

Reducing Idle time is the most actionable, proactive way to control owning and operating costs. Each hour reduction of idle time reduces fuel burn, extends maintenance, and slows depreciation.

Download:
NoIdling training presentation (English)
NoIdling training presentation (French)